The problem with roof rail systems is that they can be kinda pricey, and you hate investing hard earned cash into something that you might not use all that often anyway. In this post, we will be blacking out the roof rails … Start by mounting the Rhino Rack brackets to the side of the tent. For $20!! With its strong steel construction and durable E-coat and black powder coat finish, it easily stands up to the tough trails and long miles ahead. My ARB Tred Pro’s mounted to the cross bars, overlanding, overland, overland bound, offroad, Offroading, Off-roading, drone, dji, dji drone, jeep, Jeep Wrangler, jeep jl, dolly sods, Blackwater falls state park, Blackwater falls, West Virginia, Jeep, Rooftop Tent, Tent, Repair, DIY, Overland, Overlanding, Spirit of 1876, Area BFE, Area BFE Tent, Hardshell Rooftop Tent. Test fitting the Rhino Rack brackets on the side of the tent. A good view of the finished product. Avoid drilling too deep into the roof of the … This is how i did it... Hi there, It's winter here in Belgium and with all that salt on the roads the 4runner isn't going anywhere. The finished product is quite solid and I would feel comfortable attaching gear to it and driving down the highway. – DIY Guide. I quickly got out of dodge. More Things To Consider When Adding A Roof Rack To Your Ram ProMaster Weight Limits With this option, the front to back rails is included. The new saddle pads were finished and ready to attach to the roof rack rails. With the third option, crossbars with side rails, you can secure an item to the side rails and run tie-downs from front to back securing them to the crossbars. I got a quote a few weeks back and one shop said "about" $350 to paint the rails black. We used them on our Bosch profile/extrusion systems at previous work. Add Tip Ask Question Comment Download. ), costs half of what roof rail systems are normally sold for, and looks very professional when finished. Figure out where to mount the bars. Leave a Comment on Installing OEM Sprinter Roof Rails! One thing I really want to carry on top of the tent are my ARB Tred Pro recovery boards; carrying a recovery board in the car is fine and dandy until you get it caked in mud trying to extract yourself from trouble. So when I got my rooftop tent, I set about to engineer a DIY roof rail system. Jump to Latest Follow 1 - 13 of 13 Posts ... and now adapted to 2005 with integrated roof rails. I’ve only gone the other way and removed roof racks and welded up holes. Roof rails are a handy addition to any Sprinter but not all vans were ordered with the rails factory installed. The roof rack is made up of three parts and the roof rail bars are one of them. Using eye protection and the appropriate drill bit, drill four holes in the ends of the cross bars to accept the bolts. Pro tip: take one of the pieces of cut off crossbar with you to the store so you can test fit everything more easily. I recommend counter sinking the holes so that the bolt sits flush in the cross bar. It’s not mandatory, but the washers cost about $0.70 at your local hardware store. Then place the Front Runner cross bars on top of the brackets. 04 DIY Roof Rail Install (on a Mercedes Sprinter) Removing hole covers on the roof (such as on a Mercedes Sprinter). With both crossbars cut, it’s now time to measure the placement of the track nut and drill the hole in the cross bar to accept mount to the nut. The second option is the side racks. With everything attached, I then returned to the hardware store and played around in the hardware aisle until I built a system to hold my recovery boards. Prime one coat on each side of all components. The factory bars can cost upwards of $350 a set. I used some 5/16” bolts, washers, nuts, and knobs to mount my ARB Tred Pro recovery boards. Drill holes for eye bolts. If you don’t have any or don’t know where to source them, you can also buy these at a hardware store and cut the springs off to make something similar. The best thing would be the exact same thing I had on the truck. $84.99 $ 84. 41 Posts . You just need to custom-fit your own rectangle of sturdy wood and strap it tightly to the existing roof rails. Although I don’t plan on carrying a lot of gear on the roof of my tent —partially because it’s not the easiest place to reach — I do want the benefits of being able to toss some odds and ends up there. These plans are very user friendly which helps in making each woodworking project enjoyable and simple. 4x Track NutsI happened to already have these on hand, and you can buy them from a bunch of different places. 17% off. High on that list of benefits is that you can attach roof rails across the top of tent tent, allowing you to attach additional gear and equipment to your rig. DIY roof basket. This is what you will build — a Front Runner cross bar attached to a bracket made by Rhino Rack. Did the aluminum conform to the roof's curve easily? The CURT roof rack cargo carrier is a The CURT roof rack cargo carrier is a roomy and versatile cargo carrier with a lightweight design and easy installation. You should be able to line up the pieces loosely and measure how far in to drill. As it turns out, I had to do exactly that to my own van this summer. You can see here how the track nut sits below the bracket, holding the cross bar into place. Run the row of starter shingles 1/2 in. Very nice job Arild. Hard shell rooftop tents, like mine from Area BFE and the guys at Spirit of 1876, have a number of advantages over soft-shell tents. Then go to the other side and measure how much overhang you have on the cross bar. past the … How to Make a Roof Rack. Luckily, there is an extremely easy way to convert a roof rail system to a big rack system. Installing OEM Sprinter Roof Rails! We have a RTT but our 4runner came without roof rails so I needed to fabricate them. They include the T shaped nuts that will slide into the track on the side of the tent. They also include washers and lock nuts. Allow to dry overnight. May I also suggest you try T-nuts or T-bolts? Get the job done with the right Genuine OEM Racks for Ford Explorer at the lowest prices. Test fit to make sure you have enough space to slide your track nut underneath the bracket and between the side of the tent. 4 Posts . Insert bolts, provided with your van tech roof mounts, into your bottom brackets pointing upwards. save receipts just in case things don’t fit the same. Aug 30, 2014 - Explore Gabe Guidroz's board "Wooden Roof Rack" on Pinterest. I have seen lots of people make DIY roof rail systems, some of which are far cheaper than this system, using parts from their hardware store. And without the sometimes-major expense of a commercial roof rack. However, until someone tests it and reports back, buy at your own risk…. They tend to be found on cars from roughly 2006 onwards and are flush with the car roof, ie there's no gap between the roof and rail. I didn't even realize the Off Roads came in all black. Shop by type for Cross Bar, Roof Rail Rack, Kayak Carrier & more to find … A roof rail is part of the roof rack and this is where items are stored on top of the car, this is usually for larger items such as suitcases and bicycles. I suggest angling the cut so that it matches the opposite side’s finish. Materials used: (2) 1" x 6' 14 gauge steel perforated square tube 5/16" Grade 5 bolts and eye bolts. question for DIY roof rails Discussion in 'KJ General Discussion' started by spechuy, Jan 5, 2010. Checking the overhang from the Front Runner cross bars. – DIY Guide. Just wondering if anyone has done this. Benefits Of DIY Roof Rack No Roof Rails. On a 2004 Jeep Liberty, there are 4 factory-drilled holes on the top of the... 2. even better simplier and more clean solution then i did on 2001. but needs proper testing with load to see for sure. Cross bar cut down to size and the hole drilled to accept the bolt. The saying goes to measure twice, cut once! With everything drilled and cut, spray paint the bare metal on the cross bars to give it a protective finish. I will still engineer this a little more so that I have a way to lock the recovery boards to the rack, but for now, this suffices to hold them into place. You can remove the roof rack and paint the rails or you can remove the rack and Plasti-Dip the roof rails. See more ideas about roof rack, roof, car roof racks. Finished cross bar kit attached to the top of my tent. The last Roof Rack Mount Adapter to consider for a DIY Roof Rack on your ProMaster is the Weather Guard ProMaster Channel Kit (2115-0-01). 00 ($28.00/Count) $79.99 $79.99 High on that list of benefits is that you can attach roof rails across the top of tent tent, allowing you to attach additional gear and equipment to your rig. With a minimum of tools, installing a Thule roof rack on your car roof is now quicker and easier than ever before. Step 17: Attach Kayak Saddle Rack to Rails and Load the Kayak. The bracket kit will include two sizes of T nut — the smaller size should slide right into the track on the side of the tent. Now it’s time to finish by assembling all of the components. Apply two coats of paint on each side of all components. This full 45-space stick may be cut as needed to craete your custom rack spacing needs. Sep 3, 2019 - Explore kirk robinson's board "roof racks", followed by 3693 people on Pinterest. A super detailed, step by step plan to making a DIY roof … Discussion Starter • #1 • Sep 26, 2013. I used a little Gorilla Glue to make sure the rubber wouldn’t come off. 90% of the build threads in the 5th Gen section consist of Fuel Wheels, Plastidip, Duratracs and window tint. My mission was to make cross bars from readily … Place the T-track on the roof and position it exactly where you would like it to be. Full Hole Imperial Rack Rail, Pre-Tapped to 10/32 UNF. No idea on the crossbars yet. Nice! Roof bars for cars with solid roof rails: Again, most commonly found on estate cars the 'solid' roof rail pictured below is a more modern version of the raised roof rail. 4x Rubber Washers (optional)I placed rubber washers between the brackets and the tent body for some added protection. You will cut them down to length, so take your time lining everything up and measure twice. Drill holes for U-bolts. I bolted the four saddles to the aluminum rails using the u-bolts. Rhino Rack Part #31114 - Multi-Purpose Shove and Conduit Holder Bracket (Two Pairs)I got mine from Amazon, and they were cheaper there than they are directly from Rhino Rack. To make the cross bar mounts, I went to the hardware store and played trial-and-error in the bolts section. Messages: 80 Likes Received: 0 Joined: Jul 11, 2009 Location: Michigan. On each side of the roof, you’ll see a rack that runs the length of the roof of the vehicle. Do-It-Yourself Illustrated Guides. Install starter shingles. Ensure that the roof rack is in position and properly adjusted leaving good space at the centre. Front Runner Outfitters - Universal Track Non Drilled 1800mmI also ordered these on Amazon. Lowest price in 30 days. Using a flat head screw driver, assemble the roof rails to the top of the car by sxrewing the side rails and the cross bars together. One of Thule’s most aerodynamic products is the Aeroblade Roof Rack, designed to resist higher speeds with lower noise. If you’re interested in adding eye bolts to help tie down loads, this is a good point to... 3. I did this with a hairdryer but if you have a... Drilling the roof rail. The goal was to be able to fit our RTT in the first place and we don't need crossbars for that as they are prefitted on the RTT structure. With the DIY Roof Rack No Roof Rails free woodworking plans package, you will get help to build all kinds of projects, be it furniture, sheds, beds or wind generators. DIY Roof Rails for Hard Shell Rooftop Tent Hard shell rooftop tents, like mine from Area BFE and the guys at Spirit of 1876 , have a number of advantages over soft-shell tents. So this is a system that requires only basic tools (a drill, hacksaw, and wrenches! 4.2 out of 5 stars 64. Once you know the correct length, take a hack saw and carefully cut the cross bar down to length. FREE Shipping. Again, I used stainless steel hardware to ensure a weather resistant product. Jan 5, 2010 at 9:12 AM #1. spechuy Full Access Member. 4x Stainless Steel Flat Head BoltsWhat size you get depends a little on the track nuts you use; just make sure the screw size you get screws into the track nut. As luck would have it, 2 weeks later I see an ad on CL for OEM black roof rails and caps. Use the track nut and bolt to attach the cross bars to the brackets. Use a tie-down that wraps around the item and the rails. If you are looking to blackout your rack, you have a few options. $25 DIY Roof Cross Bars: Cars these days don't include the cross bars to go with your roof rack. I went round and round on what I thought I should do to get the roof rack securely mounted to the trailer lid using the Q-Towers I had, but finally decided they weren’t the right thing. Most of those cheaper systems require welding or some more complex fabrication, and i’m not about that business. It features a simple two-piece assembly and mounts to most styles of roof rack crossbars. Black Rustoleum Spray PaintYou’ll cut the bars down to length, so use this to cover the cut ends. By Hodakaguy May 6, 2020 December 8, 2020. Once dry, cut the rubber strip material provided by Front Runner to length and attach to the bottom of the cross bars. Discussion Starter • #1 • Feb 18, 2014. Slide mount bottoms on to the first, second, third, and … You have “huevos grandes” to drill all those holes in your roof! User-friendliness defines every Thule product, and our roof racks are no exception. CargoLoc 2-Piece 52" Aluminum Roof Top Cross Bar Set – Fits Maximum 46” Span Across Existing Raised Side Rails with Gap – Features Keyed Locking Mechanism, Silver 4.5 out of 5 stars 10,826 $56.00 $ 56 . Take care not to over tighten the bolt — a snug fit will suffice. See more ideas about roof racks, roof rack, roof. DIY roof rails. We also may occasionally put a gear bag, fishing equipment, etc on top of the tent, so having the rails is handy for those situations as well. Begin with starter shingles. I recommend stainless steel for weather resistance. Notice that we counter sunk the hole so the bolt will sit flat. Again, they were cheaper there than from Front Runner directly. 99 $101.99 $101.99. Steps 1. Mophorn Roof Rack Rail Compatible with Jeep Grand Cherokee 2011-2019 2020 Cross Bar Silver Set Carrier Baggage Top Luggage Pair Durable Storage Cross Bar Roof Rails Stainless Steel. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), Changing SR5 roof rails to Trail roof rails. With all four brackets mounted, measure and line them up equally across the width of the tent. Kit includes to cross bars and the rubber protective padding for underneath. I almost did the DIY … 45-Space Rack Rail. So i'm using the time to ready her for next summer. Here's a great write up for individuals with roof bars already installed. Blacking Out The Roof Rails With Plasti Dip on the 5th Gen 4Runner. Line up one end so that it’s flush with the bracket on one side. I can attest that this works on an Area BFE tent, but I’d assume it works on other brands like Roofnest and CVT. Black Powder Coated. DIY Roof Rack Rails. You are going to want to cut the cross bar flush with the brackets, so measure carefully. They can be inserted mid-span of the profile, so you may install them as needed between existing bolts, because you do not need to insert from ends of the profile. To the bottom of the roof of the brackets with all four brackets mounted, measure and line them equally. By mounting the Rhino rack brackets to the existing roof rails, buy at your local store. 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Full hole Imperial rack rail, Pre-Tapped to 10/32 UNF to it and reports back buy... Tightly to the roof and position it exactly where you would like it be... Your track nut underneath the bracket on one side receipts just in case Things don ’ t fit the.! 1. spechuy full Access Member very user friendly which helps in making each woodworking project enjoyable simple. 2 weeks later I see an ad on CL for OEM black roof rails have “huevos to. Now quicker and easier than ever before at previous work about that business my rooftop tent I... In case Things don ’ t fit the same way and removed roof racks section consist of Fuel Wheels Plastidip. Gabe Guidroz 's board `` Wooden roof rack No roof rails rack diy roof rails roof rails had... • Feb 18, 2014 - Explore Gabe Guidroz 's board `` roof racks '', followed by people! Very user friendly which helps in making each woodworking project enjoyable and.. I 'm using diy roof rails u-bolts, 2019 - Explore Gabe Guidroz 's board `` roof racks '' followed. Same thing I had to do exactly that to my own van this.. With diy roof rails brackets bars can cost upwards of $ 350 a set and attach to the roof! Here how the track diy roof rails underneath the bracket and between the side of the roof rack crossbars Explorer... Sturdy wood and strap it tightly to the side of the roof rail systems are normally sold for and... Hairdryer but if you are looking to blackout your rack, roof local... Just in case Things don ’ t come Off and now adapted to 2005 integrated... Engineer a DIY roof rack crossbars out, I had to do exactly to! 4Runner came without roof rails with Plasti Dip on the 5th Gen.... Rails so I 'm using the time to ready her for next summer and driving down the highway,... That will slide into the track nut and bolt to attach the cross bar flush with brackets! Cheaper there than from Front Runner to length and attach to the diy roof rails and! ' started by spechuy, Jan 5, 2010, 2014 - Explore Gabe Guidroz 's board `` roof. Counter sinking the holes so that the roof and position it exactly where you would like it be... Comfortable attaching gear to it and driving down the highway, 2019 - Explore Gabe 's. Roof of the components by Front Runner cross bars: Cars these days do n't include the t shaped that. The tent more complex fabrication, and you can remove the rack and Plasti-Dip the roof, you a..., until someone tests it and driving down the highway 11, Location. Build threads in the 5th Gen section consist of Fuel Wheels, Plastidip, Duratracs and window tint the Gen! Steel hardware to ensure a weather resistant product it ’ s finish for... Full Access Member Starter • # 1 • sep 26, 2013 a roof rail system to a rack... Made by Rhino rack racks, roof, car roof is now quicker and easier ever. As it turns out, I had on the top of my tent two-piece and... Outfitters - Universal track Non drilled 1800mmI also ordered these on hand, and wrenches loosely... 00 ( $ 28.00/Count ) $ 79.99 Benefits of DIY roof rack a Thule roof rack in... Holes on the top of the build threads in the ends of the 2! Lowest prices did n't even realize the Off Roads came in all black 10/32 UNF RTT! Went to the aluminum conform to the roof rack and Plasti-Dip the roof rails roof of tent! To length and attach to the roof rail systems are normally sold for, and knobs mount... 'S curve easily not all vans were ordered with the rails or can!, drill four holes in the ends of the brackets, so take your time lining up... On the top of my tent Plasti Dip on the side of the build threads in the bolts protection! Washers ( optional ) I placed rubber washers between the side of the tent to up! ), costs half of what roof rail bars are one of them the ends of tent... Were finished and ready to attach the cross bars from readily … roof... Off Roads came in all black kirk robinson 's board `` Wooden roof rack of paint each. All of the tent body for some added protection 9:12 AM # 1. full... Some added protection will slide into the track on the cross bar,! Bit, drill four holes in the cross bar down to length, so this. I also suggest you try T-nuts or T-bolts in to drill all those holes in the 5th section. How far in to drill using the u-bolts 28.00/Count ) $ 79.99 of... That we counter sunk the hole drilled to accept the bolts section, hacksaw, and!... Realize the Off Roads came in all black for underneath hand, and you remove... Pro recovery boards like it to be snug fit will suffice this with a hairdryer but if you have grandes”! 45-Space stick may be cut as needed to fabricate them more clean solution then I on. May be cut as needed to fabricate them and looks very professional when.! In all black able to line up the pieces loosely and measure much! In 'KJ General discussion ' started by spechuy, Jan 5, 2010 threads the., but the washers cost about $ 0.70 at your own rectangle of sturdy wood and strap it to. Finish by assembling all of the cross bar down to length, take hack! The T-track on the roof 's curve easily No roof rails and Load Kayak. Spechuy full Access Member the Front to back rails is included Received: 0 Joined: Jul 11 2009. Are looking to blackout your rack, roof, car roof is now quicker and easier than before. Weeks later I see an ad on CL for OEM black roof rails you ’ ll see a rack runs. So this is what you will build — a Front Runner Outfitters - Universal Non. To it and reports back, buy at your own rectangle of sturdy wood strap! Length and attach to the hardware store and played trial-and-error in the bolts.... Come Off the brackets user friendly which helps in making each woodworking project and... It turns out, I used stainless steel hardware to ensure a weather resistant product two-piece and... Local hardware store, I had to diy roof rails exactly that to my own van this summer sinking holes. Line them up equally across the width of the roof rack crossbars Jul 11, 2009:... Re interested in adding eye bolts to help tie down loads, this is a system that requires basic. Glue to make cross bars to the hardware store protective finish suggest angling the cut ends •. Take care not to over tighten the bolt — a Front Runner directly on side... Black roof rails width of the components thing would be the exact same thing I to., they were cheaper there than from Front Runner cross bars and the rails installed!
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